Zur Hauptnavigation springen Zum Inhalt springen

Focus On Productivity And Results CORiTEC® AM100

Fast and
cost-effective  

CoCr units
production

Complex dental
constructions

Cartridge
system

CORiTEC AM100

LPBF system
Laser Powder Bed Fusion based technology

i-ProMelt
Dental alloy powder for manufacturing dental prostheses using the laser melting process

ADDITIVE MANUFACTURING
Built up layer by layer based on digital CAD design data

All-in-one
assemblies

Productivity And Results CORiTEC® AM100 HIGHLIGHTS

  • Complex CoCr dental constructions can be simply produced
  • Up to 250 dental units per machining process
  • Up to 500 machining operations per day
  • Rapid Prototyping
  • Small series and customised production
  • Construction of complex designs
  • Decentralised manufacturing
  • Reduction of physical inventory
  • The most modern production technology
CORiTEC AMpure

POWDER HANDLING 
No direct powder contact is required

Integrated ultrasonic sieve unit
Processed powder is prepared by the integrated ultrasonic sieve unit

INNOVATIVE CARTRIDGE SYSTEM
Saved material is collected in supply cartridge

MASIVE MATERIAL SAVING
Sieved and recycled powder can be reused for the next print job

Productivity And Results CORiTEC® AMpure HIGHLIGHTS

  • Unpacking station includes ultrasonic sieve station for powder preparation
  • The perfect synergy with Laser-Powder-Bed-Fusion printing process and the subsequent cleaning of the components without powder contact
  • Fully-Automated collection of the excess powder in supply cartridge
CORiTEC AM100 – CORiTEC AMpure – Set
Finishing with CORiTEC 350i
Finishing with CORiTEC 650i

Productivity And Results HYBRID PROCESS

  • Post-processing milling technique of fabricated restorations in the LPBF process directly via the CORiTEC 350i / CORiTEC 650i machines
  • High precision and perfect surfaces through advanced milling operations combined with the cost-effective LPBF manufacturing process
  • High-quality dental prostheses through the re-milling of LPBF units
  • Possibility of highly complex bar constructions in advance at low cost
200

W
Laser power

500

Units
per day

20-80

 μm
Layer height

45

μm
Focus diameter

Productivity And Results Maximising performance

CORiTEC AM100 works according to the Laser-Powder-Bed-Fusion process. In this process, a 200 watt fiber laser with a focus diameter of 45 µm melts the powder material, layer by layer. This enables the production of the most complex geometries on an area of 150 x 150 x 150 mm, at a speed of up to 3000 mm/s. This modern technology combines speed and sustainability, resulting in the cost-effective production of dental restorations.

Hybrid processing

Hybrid abutment

Implant prosthetics

Telescopic technology

Productivity And Results Wide range of indications

  • CORiTEC AM100 has been optimally matched for the Cobalt-chrome (Co-Cr) dental alloy powder to manufacture dental prostheses using the laser melting process.
  • Using hybrid process, abutments and implant prosthetics are possible.

 

CORiTEC AM100 – Powder

Perfectly matched to the CORiTEC AM series

In addition to software and hardware, the material in particular plays a major role in the success of production. The i-ProMelt powder is a certified and quality-tested powder for building dental applications.

Once supplied ready to start in the proven cartridge, the material can be fed directly into the process, without cumbersome filling of cylinders or construction chambers of the machines. The powder has excellent process and flow properties and, with a particle size distribution of 10 - 30 µm, ensures an optimum surface finish.

With i-ProMelt, even highly complex frameworks can be built up and it forms a perfect basis for a variety of ceramic veneers.

Highlights
  • Optimum surface quality due to high flowability, as most of the particle size distribution is in the 10 - 30 µm range
  • Excellent processing properties
  • Suitable for highly complex frameworks such as superstructures, RPD frameworks, primary and secondary parts as well as crowns and bridges due to the type 5 alloy according to DIN EN ISO22674
  • Perfect basis for a wide range of ceramic veneers due to a CTE value of 14.5 (20 - 500 °C)
  • Easy loading of the machine due to matching can for printer cartridge of CORiTEC AM100 (VPE 5 kg)

Machine Software CORiTEC® AM100 HMI

Just 6 steps to the result

  • Intuitive operation of the HMI
  • Guided step sequence
  • All necessary steps at a glance due to consistent structure of the user interface
  • Optimal overview through status display
  • Permanent construction job control
  • Instructions accessible at any time

Smart High End Solution iCAM AM laser

  • Modern and intuitive user interface
  • Component analysis and repair through integrated MeshFixer
  • Quick preparation of the platform by drag & drop and automated or manual nesting of the components
  • Parts can be aligned, scaled and copied automatically or manually
  • Critical areas are automatically detected and supported with support structures if necessary
  • Perfect hatching parameters for the recommended powder i-ProMelt
  • 30 days trial installation of the full version possible
iCAM AM
iCAM AM

iCAM AM laser

iCAM AM laser is our software solution perfectly matched to the CORiTEC AM100 for the rapid preparation of your printing jobs. iCAM AM laser is equipped with all the features and automations required for the manufacturing process of your components.

iCAM AM laser is based on state-of-the-art software architecture in a Windows system.

Open Interfaces INTEGRATED WORKFLOW

With the “CORiTEC AM100” 3D printer and the “CORiTEC AMpure” unpacking station for additive manufacturing, imes-icore offers a sophisticated and integrated workflow consisting of CAD and iCAM AM laser software. In combination with digital CAD design data, this results in an optimally coordinated system.

In combination with the CORiTEC milling systems of the 350i / 650i series, new standards are being set for high-quality dental prostheses through the re-milling of SLM units in hybrid process to achieve the absolute perfect fit and surface quality.

Fully equipped Additional accessories

The CORiTEC AM100 is compatible with iCAM AM laser software and equiped with its specific Starter Kit to access all necessary components. A wide range of additional accessories such as suction systems, electric lift and bonding modules are also available.

Accessories

Starter Kit

Start like a professional! With our comprehensive starter kit, your 3D printing production is ready for immediate use in just a few steps. It contains all the necessary components and offers the option of using both machines separately. With the expansion options of two additional empty powder cartridges and an add-on module, the CORiTEC AM series can also be operated simultaneously.

  • Training for CORiTEC Manufacturing Workflow
  • Approved parameters designed for your production
  • Personal protective equipment as well as required tools
  • 5-set supply interface
  • 2-set overflow interface
  • 4-set overflow container
  • 4-pack cartridge set with CoCr powder
  • 5-pack of powder coater medium
  • 2x 3-pack substrate plate
  • Accessories package
  • Bayonet lock
  • Electric lift incl. construction module fork

Accessories

Construction module:

  • Construction volume: 150 x 150 x 150 mm
  • Integrated connection for the building platform and atmosphere balancing process
  • Fixed substrate plate using bayonet fastener

Accessories

Substrate Plate | 2x 3-Pack

  • Dimensions: 152 x 17 x 152 mm (W x H x D)
  • provides the perfect basis for component welding
  • Avoidance of distortion as well as optimal heat dissipation

Accessories

Spare cartridges for supply & overflow:

  • Ergonomic handling with max. 11 kg filling quantity
  • Integrated NFC tag (no material mixing possible, quality assurance of the powder, autom. closing cycle detection, fill level query)

Accessories

Main filter | Package of 6:

  • Dimensions: 135 x 235 x 135 mm
  • Optimal filtering of the welding fumes for reuse of the gas

Accessories

PSA package for one person:

  • Personal protective equipment for one person
  • 1 x powder coat | 1 x safety glass | 5 x disposable respirator mask
  • 1 x pack of rubber gloves (L)

Accessories

Electrical lift incl. construction module fork:

  • Simple transportation of the construction module with a lifting speed of 100 mm/s (with load) with a load capacity of 80 kg
  • Ergonomic due to adjustable handles

Accessories

CoCr powder package :

  • Powder content per storage container: 8 kg
  • Low annual machine utilization: 6-pack (recommended)
  • Medium annual machine utilization: 9-pack (recommended)
  • High annual machine utilization: 12-pack (recommended)

Everything at a glance

  • Printing process
    Laser Powder Bed Fusion
  • Laser power
    200 W
  • Production capacity / day
    Up to 500 units in CoCr
  • Building volume
    Up to 250 dental units
  • Building plate
    150 mm x 150 mm
  • Layer height
    20 – 80 microns
  •  
  • Focus diameter
    45 μm
  • Inert gas
    Nitrogen
  • CAM Software
    iCAM AM Laser
  •  

Connecting requirements

  • Weight
    440 kg / approx. 990 lbs
  • Width x depth x height
    1,1 x 0,79 x 1,9 m
  • Power supply 
    230 V
  •  

Download & Information

CORiTEC AM100 series Flyer
2 MB
CORiTEC AM100 series brochure
8 MB

CORiTEC® AM100 Focus on productivity and results